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Tests and Testing Steel Forming Chassis Materials, Processes and Parts Council Metal finishing

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Standard

Metric Ball Joints
2012-10-15
CURRENT
J2213_201210
This SAE Standard covers the general and dimensional data for industrial quality ball joints commonly used on control linkages in metric automotive, marine, construction, and industrial equipment applications.
Standard

Ball Joints
2012-10-15
CURRENT
J490_201210
This SAE Standard covers the general and dimensional data for various types of ball joints with inch threads commonly used on control linkages in automotive, marine, and construction and industrial equipment applications. Inasmuch as the load carrying and wear capabilities of ball joints vary considerably with their design and fabrication, it is suggested that the manufacturers be consulted in regard to these features and for recommendations relating to application of the different types and styles available. The inclusion of dimensional data in this standard is not intended to imply that all the products described are stock production sizes. Consumers are requested to consult with manufacturers concerning availability of stock production parts.
Standard

Ball Stud and Socket Assembly - Test Procedures
2012-10-15
CURRENT
J193_201210
The test procedures describe a method to laboratory test suspension and steering system ball stud and/or socket assemblies for functional characteristics. This procedure is an extension of SAE J491b recommended practice on dimensional recommendations for ball studs towards a vehicle application. The tests are conducted either on ball studs individually or on complete integral assemblies representing the application.
Standard

Performance Test Procedure - Ball Joints and Spherical Rod Ends
2012-10-15
CURRENT
J1367_201210
The purpose of this test procedure is to provide a uniform method of testing commercial spherical rod end bearings to determine their performance characteristics under specific application situations. This procedure is an extension of the dimensional requirements for spherical rod end bearings as set forth in SAE J1120 and J1259. The loads, number of cycles, definition of failure, etc., are to be agreed to by the user and supplier. This procedure can also be used as the basis for testing ball joints covered by SAE J490.
Standard

Laboratory Corrosion/Fatigue Testing of Vehicle Suspension Coil Springs
2007-06-15
HISTORICAL
J2800_200706
This lab test procedure should be used when evaluating the combined corrosion and fatigue performance for a particular coating system, substrate, process and design. The test is intended to provide an A to B comparison of a proposed coil spring design versus an existing field validated coil spring when subjected to the combined effects of corrosion and fatigue. The corrosion mechanisms covered by this test include general, cosmetic and pitting corrosion. Fatigue testing covers the maximum design stress and/or stress range of the coil spring design (typically defined as excursion from jounce to rebound positions in a vehicle). The effects of gravel and heat are simulated by pre-conditioning the springs prior to fatigue testing. Time dependant corrosion mechanisms such as stress corrosion cracking are not addressed with this test.
Standard

Helical Compression and Extension Spring Terminology
2006-09-12
HISTORICAL
J1121_200609
The following recommended practice has been developed to assist engineers and designers in the preparation of specifications for the major types of helical compression and extension springs. It is restricted to a concise presentation of items which will promote an adequate understanding between spring manufacturer and spring user of the major practical requirements in the finished spring. Closer tolerances are obtainable where greater accuracy is required and the increased cost is justified. For the basic concepts underlying the spring design and for many of the details, see the SAE Information Report MANUAL ON DESIGN AND APPLICATION OF HELICAL AND SPIRAL SPRINGS, SAE HS 795, which is available from SAE Headquarters in Warrendale, PA 15096. A uniform method for specifying design information is shown in the TYPICAL DESIGN CHECK LISTS FOR HELICAL SPRINGS, SAE J1122.
Standard

Rated Suspension Spring Capacity
2004-10-25
CURRENT
J274_200410
The Rating Suspension Spring Capacity definition has been developed to assist engineers and designers in the preparation of specifications and descriptive material and values relating thereto.
Standard

Helical Springs: Specification Check Lists
2004-10-11
HISTORICAL
J1122_200410
The following SAE Recommended Practice furnishes sample forms for helical compression, extension and torsion springs to provide a uniform method for specifying design information. It is not necessary to fill in all the data, but sufficient information must be supplied to fully describe the part and to satisfy the requirements of its application. For detailed information, see “Design and Application of Helical and Spiral Springs - SAE HS 795”, also “Helical Compression and Extension Spring Terminology - SAE J1121”. Both of these documents use SI (metric) Units in accordance with the provisions of SAE TSB 003, as does SAE J1122. Here, however, the U.S. Customary Units (in, lb, psi) have been added in parentheses after each SI Unit for the convenience of the user who must furnish specifications on a project where all requirements are listed in non-metric terms.
Standard

Multi-Dimensional Thermal Properties of Insulated Heat Shield Material Systems
2003-12-03
HISTORICAL
J2609_200312
This test method measures the system material properties of an insulated formed heat shield under in-vehicle conditions. While the material properties of the individual components can often be determined via existing test methods, the system properties of the entire composite is typically much harder to ascertain (especially for multi-layer shields). System material properties include thermal conductivity in the lateral or in-plane (x) direction, thermal conductivity through the thickness or perpendicular (y), surface emissivity on the top and bottom sides of the shield and specific heat of the shield material.
Standard

Laboratory Cyclic Corrosion Test
2003-12-01
HISTORICAL
J2334_200312
The SAE J2334 lab test procedure should be used when determining corrosion performance for a particular coating system, substrate, process, or design. Since it is a field-correlated test, it can be used as a validation tool as well as a development tool. If corrosion mechanisms other than cosmetic or general corrosion are to be examined using this test, field correlation must be established.
Standard

Test Method for Evaluating the Sealing Capability of Hose Connections with a PVT Test Facility
2001-06-08
HISTORICAL
J1610_200106
This test method provides a standardized procedure for evaluating the sealing capability of a hose connection or any of the individual components of the connection with a pressure, vibration, and temperature (PVT) test facility. This test method consists of a test procedure which includes vibration and coolant flow (#1) and a similar test procedure specified without vibration or coolant flow (#2). Any test parameters, other than those specified in this SAE Recommended Practice, are to be agreed to by the tester and the requestor.
Standard

Testing Dynamic Properties of Elastomeric Isolators
1999-05-01
HISTORICAL
J1085_199905
These methods cover testing procedures for defining and specifying the dynamic characteristics of simple elastomers and simple fabricated elastomeric isolators used in vehicle components. Simple, here, is defined as solid (non-hydraulic) components tested at frequencies less than or equal to 25 Hz.
Standard

BALL STUD AND SOCKET ASSEMBLY—TEST PROCEDURES
1996-06-19
HISTORICAL
J193_199606
The test procedures describe a method to laboratory test suspension and steering system ball stud and/or socket assemblies for functional characteristics. This procedure is an extension of SAE J491b recommended practice on dimensional recommendations for ball studs towards a vehicle application. The tests are conducted either on ball studs individually or on complete integral assemblies representing the application.
Standard

METHOD OF VISCOSITY TEST FOR AUTOMOTIVE TYPE ADHESIVES, SEALERS, AND DEADENERS
1995-08-01
HISTORICAL
J1524_199508
This SAE Recommended Practice contains a series of test methods for use in measuring the viscosity of automotive-type adhesives, sealers, and deadeners. The test methods which are contained in this document are as follows: 1.1 Brookfield® Method 1.2 Castor-Severs Rheometer or Pressure Flowmeter 1.3 Penetrometer 1.4 Capillary Rheometer 1.5 Plate Rheometers
Standard

STAINLESS STEEL 17-7 PH SPRING WIRE AND SPRINGS
1994-07-01
HISTORICAL
J217_199407
This SAE Recommended Practice covers a high-quality corrosion-resisting steel wire, cold drawn, formed, and heat treated to produce uniform mechanical properties. It is magnetic in all conditions. It is intended for the manufacture of springs and wire forms that are to be heat treated after forming to enhance the spring properties. This document also covers processing requirements of the springs and forms fabricated from this wire.
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